Main Training Modules
- Quality Concepts in the Iron and Steel Industry.
- Quality Assurance vs. Quality Control.
- Principles of Quality Management.
- Quality Management System Structure.
- ISO 9001 Requirements.
- Cost of Quality.
- Quality and Its Relationship to Productivity, Cost, and Profitability.
- Quality Performance Indicators in Steel Plants.
- Raw Material Quality Control.
- Iron Ore, Coal, Scrap, and Auxiliary Materials.
- Quality Control in Reduction and Melting Processes.
- Molten Steel Quality.
- Chemical Analysis.
- Continuous Casting.
- Quality Control of Billets / Slabs.
- Product Defects and Their Causes.
- Quality Control in Rolling Mills.
- Final Product Inspection and Specifications.
- The Seven Basic Quality Tools.
- Pareto Analysis.
- Fishbone Diagram.
- 5 Why Analysis.
- Statistical Process Control (SPC).
- Control Charts.
- Process Capability – Cp & Cpk.
- Failure Mode and Effects Analysis (FMEA).
- Root Cause Analysis.
- Corrective and Preventive Actions (CAPA).
- Non-Conformance Management.
- Inspection Plans.
- Sampling Plans.
- Laboratory Quality Management.
- Chemical Analysis.
- Mechanical Testing.
- Tensile Testing.
- Hardness Testing.
- Impact Testing.
- Metallographic Examination.
- Non-Destructive Testing (NDT).
- Product Traceability.
- Mill Test Certificates (MTC).
- Measuring Equipment and Calibration Management.
- Internal Quality Audits.
- Audit Planning.
- Conducting Audits and Identifying Non-Conformities.
- Customer Complaint Management.
- Quality Data Analysis.
- Quality KPIs and Dashboards.
- Continuous Improvement.
- PDCA (Plan–Do–Check–Act).
- Lean Quality.
- Six Sigma Concepts.
- Scrap and Rework Reduction.